PCB Assembly
PCB Assembly
SMT Assembly processing capabilities
Regular delivery > Regular proofing (within 50pcs): 3 days for all materials > Small batch (50-500pcs): 3-5 days > Massproduction quantity (≥500pcs): 5-7 days | PCBA circuit board size > Small board size: 50mm x 50mm > (If smaller than this size, panels will be required) > Large board size: 810*490m | Daily production capacity > PCBA patch 324,000-810,000 points/day
| Ball Parts (BGA) Pitch > Not less than 0.35mm > Three-proof paint spraying
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Available PCB board types > PCBrigid board (FR-4, metal substrate) > Flexible board (FPC) > Rigid-flex PCB > Aluminumboard | Part placement accuracy > Minimumcomonents accuracy ±0.04mm > IC patch accuracy ±25UM
| Component services > Full set of ingredients > Partially substituted materials > OEM and materials | Component size > CHIP 01005(metric 0.3*0.15mm)~45mm > High-precision BGA ICs: Supports using X-ray to detect BGA components with Min0.25mm pitch |
SMT Assembly process
Inspection purpose: to prevent online delivery delays caused by defective materials and poor manufacturing processes. |
SPI solder paste inspection Inspection purpose: to discover in advance that the work in the previous process flows out of the next process Inspection standards: 3D inspection + data statistical analysis |
3D AOI detection Purpose of inspection: Check whether there are errors, leaks, leaks, or defective materials flowing out of the produced products to the next process. |
SMT first article inspection Inspection purpose: to ensure that the components attached to the production model are completely consistent with the customer's assembly drawing and bill of materials to prevent defects from flowing into the next process. Inspection standards: refer to Bom and gerber information |
Visual examination Inspection purpose: To conduct a full inspection of the produced products to see if they are in compliance with the work instructions Inspection standards: process instructions for each product and instructions for each position |
X-ray-welding inspection Inspection purpose: To detect the solder joints of original parts that are invisible to the naked eye to avoid short circuits caused by false soldering and flow out of the next process. Inspection equipment: UFJ AX8200 |
X-ray detects BGA welding defects and disassembles and welds them under temperature-controlled conditions to slow down the impact on the device and ensure the quality of repair welding |
QA testing Standardize the inspection of shipped finished products to prevent unqualified products from being shipped Anti-static packaging and safe storage to arrange delivery |
IQC incoming material inspection
BGA components Rework
SMT workshop error proofing system
1. Glued cardboard: Test whether the SMT mounting position is correct, greatly reducing SMT trial production time and component waste, and effectively ensuring the quality of SMT; 2. Intelligent first article detector: detects wrong materials, missing parts, polarity, direction, silk screen, etc., mainly used in first article inspection; compared with manual inspection, it is more accurate and the speed is increased by 50%+; 3. SPI - fully automatic 3D solder paste thickness gauge: detects various solder paste printing quality problems such as missing prints, less tin, more tin, connected tin, offset, poor shape, board surface contamination, etc.; 4. 3D AOI: Detect various problems after placement: short circuit, leakage, polarity, displacement, wrong parts; 5. X-ray: Detect open circuit and short circuit of BGA, QFN and other devices. |
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AdvancedSMTAssembly processing equipment
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X-RAY
Automatic Printing Machine
SMT Assembly machine
Automatic solder paste printing machine
Reflow soldering
Wave Soldering
NXT Machine
3DAOI TesterSMT Assembly PCBA Application Areas
| 》 Consumer Electronics 》 Automotive Industry 》 Medical Device 》 LED Light 》 Aerospace 》 Industrial Control 》 Security Industry 》 Telecom Equipment 》 Maritime Application 》Military and Defense Applications 》 Components Sourcing Service
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Why Choose Beton Technology for SMT Assembly Processing
All-round one-stop service Board making - material procurement - welding - functional testing - conformal paint coating - assembly one-stop service to fully meet the different needs of customers and provide more efficient, faster and more complete value-added services for research and development
| Super-class production equipment protects excellent quality Fully automatic printing machine, 3D SPI, placement machine, 10 temperature zone air reflow soldering, 3D online AOI/X-ray, fully automatic first article detector, ERSA selective wave soldering, BGA rework station, DIP plug-in, DIP post-soldering AOI, automatic depaneling machine
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Strong supply chain China has thousands of procurement supply chains, which can quickly purchase materials in short supply and provide services such as electronic product BOM cost accounting, risk management and control, alternative material recommendations, and complete BOM component supply.
| Flexible services Test samples before batching, and provide 5+95PCS proofing services to avoid design problems or material problems from appearing in batches.
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DFM and DFA experts Can provide pre-production & post-production design DFM & DFA manufacturability inspection to reduce trial production costs
| 24-hour customer service Beton Technology has established an account manager system for each customer, so that each customer's project has a dedicated person to handle it, follow up and provide feedback on the project progress at any time.
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PCB Assembly FAQ
1.Can I send you some components to use on my future assembly orders?
Yes. However, before you send it to us, please contact us with full details of shipping information, quantity and part number.
2.What is the expected delivery time for PCBA orders?
Typical lead time to fulfill PCBA orders is approximately 2-5 weeks. This includes PCB manufacturing, component sourcing and assembly.
3.Is there a minimum order quantity (MOQ) for PCBA orders?
No, there is no MOQ for PCBA from our side; the order quantity is completely up to you.
4.Can I do an X-ray after assembly?
Yes, we can perform X-ray testing on parts such as BGA after assembly.
5.Can you ensure the quality of the parts you use?
We purchase all parts from reputable dealers such as Digi-Key and Mouser Point. Therefore, we can guarantee the quality of the parts we use. We also have a quality control department that verifies the quality of all parts before incorporating them into our products.